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Process Operation Technology

Oil, gas and petrochemical process industries



    Talib Al_Munawri

    Posts: 333
    Join date: 2009-07-03
    Age: 28
    Location: Sultanate of Oman


    Post by Talib Al_Munawri on Sun Aug 15, 2010 11:58 pm


    Describes the safety rules, general safety requirements and
    responsibilities to all operators working inside the factory area.


    This procedure applies to every person entering the plant area.


    HSE – Health, Safety and Environment.
    ERT – Emergency Response Team.
    PPE – Personal Protective Equipment.

    Plant safety and general rules:

    1- Smoking is not allowed inside the factory area. Smoking is only allowed in the designated smoking areas.

    2- Whenever someone enters the plant area, he will be required to
    use all applicable PPE – hard hat, safety shoes, safety glasses
    and proper clothing.

    3- Mobile phones are not allowed into the plant and must be left
    in the control room.

    4- Any work to be done in the plant will be done according to company
    permit to work procedure. It will be the responsibility of the
    shift supervisor to issue a permit for all jobs to be done in the

    5- The taking of pictures will only be allowed under hot work permit

    6- Upon hearing the sound of the emergency alarm, all work should
    stop and emergency procedures must be followed.

    7- Vehicles may only enter the plant area if a vehicle permit is
    issued and the vehicle is accompanied by a field operator.

    8- Eating food stuffs or drinking any liquid in the plant area is
    strictly prohibited.

    9- Always wear prescribed PPE when handling chemicals.

    10- Whenever working with chemicals ensure to be aware of the risks
    and contents of the MSDS.

    11- When working with gas cylinders, ensure to store it upright position.

    12- Gas cylinders must always be properly fastened to ensure it will
    not fall over.

    13- Full gas cylinders should be stored separately from empty ones.

    14- Ensure to replace empty and used gas cylinders immediately after

    15- Empty gas cylinders must be allowed to accumulate on the plant.
    When a cylinder is empty it should be taken to stores immediately.

    16- It will be the responsibility of each operator to do housekeeping
    and ensure his area is clean after completion of any job.
    For example:

    (The list below is not limited to the actions required to exercise good housekeeping, but is only providing

    Empty catalyst drums must be removed from the plant after loading.

    Empty dry and meltable bags must be removed from the plant after loading.

    All sample point drain containers must be emptied before the end of
    each shift.

    All overflow and waste collecting containers must be emptied before
    the end of each shift.

    All utility hoses must be reeled up and stored away before the en
    d of each shift.

    All spillages must be cleaned up before the end of each shift.



    Posts: 2
    Join date: 2011-08-01
    Age: 34

    Plant Safety Rules

    Post by ikedzinza on Mon Aug 01, 2011 10:37 pm

    Thanks Talib this is very helpful for me. Do you have Fire Drills Procedures?If.


    Posts: 1
    Join date: 2012-05-08
    Age: 43


    Post by pradhan_009 on Tue May 08, 2012 4:56 pm

    good info. thanks
    do you have questionnaires/information for offshore platform safety ?


    Posts: 1
    Join date: 2012-08-17
    Age: 28
    Location: Dallas,Tx

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    Post by nicolemike on Fri Aug 17, 2012 8:11 am

    Thanks this information is so helpful for everybody.Plants are most important for whole world.

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